X07 250×400-1D Fully-Automatic Multi- Wire Saw
1. Application, Applicable Scope and Main Features
The equipment is mainly used for slicing semiconducting materials, such as silicon ingot, GaAs, indium phosphide, and ceramics, glass, crystle, jewel and other hard fragile materials with high speed and accuracy. The system of the wire controling is brief and reliable, the control of the tension is advanced. Equipped with double-sphere, the worktable is with four quide pillar and high stiffness. This machine equipped with B&R’s PCC control system. Equipped with seven srevo system. Each servo system could contact with the POWERLINK highway of the 100M Industrial Ethernet, and its data synchronization period is 200us. The transducer communicates with PLC through CAN highway to set the frequency and control the stop and others. With 10.4 color touching screen. It is easy to operate and maintain.
2. Main Specifications and Parameters
2.1. Basic Specification
Dimensions of workpiece (Max)
Width×Height×Length: 156mm×156mm×400mm (two rods)
Width of roller line: Φ250±10×410×2 axis
Axial distance of the guides: 650mm (Quantity of wire guides: 2)
Wire speed: 15m/s (max)
Diameter of the cutting wire: φ0.10mm～φ0.18mm
Wire guide winding capacity: “工” wheel specification TA100/BS200
(overall length of one roll wire: 800000mφ0.14mm)
(overall length of one roll wire: 640000mφ0.16mm)
Wire tension: 15.0N～40.0N (step unit: 0.1N)
Lifting stroke: 320mm(max)
Worktable moving speed (five steps could be selected): 0.05-200mm/min
Slurry tank capacity: 300L (selected)
Temperature: ±2℃
Electric power: 380V, 50Hz TN-S (L1、L2、L3、N、PE)
Air supply: 0.4-0.6Mpa
Warning: red, yellow, green and blue, four kinds of warning light.
Dimension(width×height×length): 3400×2000×3200
2、Motor
The motor of Wire Ring: 55kw
The motor of Wire: 15kw
Wire winding motor: 450W
The up and down motor of worktable: 2 kw
The motor of tension control: 1.8 kw
The motor of Slurry pump: 5.5 kw
The motor of Slurry Stirrer: 1.5KW
3. Configuration
|
No. |
Name |
Type |
Quantity |
Status |
Remark |
|
1 |
Main Equipment |
|
1 |
Standard |
|
|
2 |
Cutting Roller |
|
2 PCS/SET |
Standard |
Intalled in the main equioment |
|
3 |
Spooling Roller |
|
1 |
Standard |
Intalled in the main equioment |
|
4 |
Big Guide Roller |
|
2-4 PCS/SET |
Standard |
One set installed, one set prepared |
|
5 |
Small Guide Roller |
|
2-4 PCS/SET |
Standard |
One set installed, one set prepared |
|
6 |
Binding Board |
|
3- 2 PCS/SET |
Standard |
One set installed, two sets prepared |
|
7 |
Slurry-supplying Bucket |
300L |
1 SET |
Standard |
|
|
8 |
Torque Wrench |
120-300NM |
1 PCS |
Standard |
Dismounting the cutting roller |
|
9 |
Torque Wrench |
5-25NM |
1 PCS |
Standard |
Fasten the mainshaft bearing |
|
10 |
Special Box Wrench |
|
1SET/TWO KINDS |
Standard |
Take down the cutting roller and collect the wiring roller |
|
11 |
Allen Wrench |
12 PCS |
1 SET |
Standard |
|
|
12 |
Screw Driver |
4” |
1 SET |
Standard |
One “一” and one “十” |
|
13 |
Adjustable Spanner |
24” |
1 PCS |
Standard |
|
|
14 |
上下料工装 |
|
1 SET |
Selected |
Customize |
|
15 |
Cutting Steel Wire |
TA100/BS200 |
|
Selected |
Customer ordered |
|
16 |
Water Cooled Unit |
＞40KW |
|
Selected |
Customize |
